672 Z -A0E1A1
672 Z -A0E1A1
672 Z -A0E1A1
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自動(dòng)化立體倉(cāng)庫(kù)的出現(xiàn)是物流技術(shù)的一個(gè)劃時(shí)代的革新。它不僅徹底改變了倉(cāng)儲(chǔ)行業(yè)勞動(dòng)密集、效率低下的落后面貌，而且大大拓展了倉(cāng)儲(chǔ)的管理概念，并使倉(cāng)儲(chǔ)管理由簡(jiǎn)單的保管型向綜合的流通型方向發(fā)展。堆垛機(jī)是自動(dòng)化立體倉(cāng)庫(kù)的主要搬運(yùn)設(shè)備，是實(shí)現(xiàn)立體倉(cāng)庫(kù)高效、安全、可靠運(yùn)行的關(guān)鍵機(jī)構(gòu)之一。它在高層貨架的巷道內(nèi)來(lái)回穿梭運(yùn)行，負(fù)責(zé)貨物在立體倉(cāng)庫(kù)貨位的存放和取出。玉溪紅塔集團(tuán)生產(chǎn)二部的物流系統(tǒng)共有八臺(tái)堆垛機(jī)，其中三臺(tái)輔料堆垛機(jī)、五臺(tái)成品堆垛機(jī)。由于輔料的堆碼比較緊密，重量也比較輕，工作效率較高。下面主要對(duì)成品堆垛機(jī)進(jìn)行分析研究。
2 堆垛機(jī)存取成品的不可靠因素分析及改造方案
在自動(dòng)物流的正常作業(yè)過(guò)程中，堆垛機(jī)在存取整托盤卷煙成品時(shí)，常常會(huì)發(fā)生整托盤成品歪斜的故障，甚至?xí)l(fā)生整盤成品從高架上翻倒下來(lái)，究其原因主要有幾個(gè)方面：一是堆垛機(jī)的提升控制方法落后，在水平和縱向的定位不準(zhǔn)，造成倒塌。二是堆垛機(jī)超尺寸檢測(cè)系統(tǒng)不完善造成成品翻倒。三是由于其他各種因素造成成品翻倒，第三種情況由于所占比例非常小，故不在文章分析之列。
2.1 堆垛機(jī)提升控制方法落后造成成品倒塌現(xiàn)象分析
原來(lái)設(shè)計(jì)堆垛機(jī)的載貨臺(tái)提升控制是由提升電機(jī)直接驅(qū)動(dòng)，由于是直接驅(qū)動(dòng)，載貨臺(tái)與成品卷煙在堆垛機(jī)運(yùn)行起步時(shí)有一個(gè)速度突變，即從0m／min到最高速的60m／min。根據(jù)物體運(yùn)動(dòng)的規(guī)律，相鄰的兩個(gè)物體在速度突變時(shí)，會(huì)產(chǎn)生相對(duì)位移，在此主要是成品與成品之間會(huì)產(chǎn)生滑動(dòng)，造成倒塌。二是在減速階段，在即將到達(dá)預(yù)存取貨位時(shí)，堆垛機(jī)的速度又從60m／min到0m／min，由于又是突變，煙箱之間又會(huì)產(chǎn)生相對(duì)滑動(dòng)。同時(shí)，堆垛機(jī)在水平和垂直方向上也造成定位誤差。堆垛機(jī)的伸叉伸出時(shí)會(huì)頂在貨架上，也造成倒塌。在實(shí)際使用中，盡管發(fā)生這種現(xiàn)象的頻率不太高，但每次倒塌卻造成很大的損失，一方面損壞了卷煙成品，另一方面給庫(kù)區(qū)設(shè)備及工作人員的人身安全帶來(lái)極大威脅。所以，降低煙箱倒塌事故率，提高堆垛機(jī)的運(yùn)行效率，是我們的技改方向。
2.2 堆垛機(jī)提升控制方法落后改造
從上面的分析可以看出，堆垛機(jī)提升系統(tǒng)控制的主要問(wèn)題是沒(méi)有速度過(guò)度。為了解決這個(gè)問(wèn)題，我們制定了一套改進(jìn)方案，為堆垛機(jī)進(jìn)行變頻器改造。經(jīng)過(guò)方案論證和查閱相關(guān)資料，決定選定羅克韋爾(rockwell)公司的1336FORCE為備選變頻器。
Indramat DZF 03.1M neuwertig im OVP versiegelt
Indramat TVP 231-100-W0 top
Indramat permanent Magnet Motor MHD115B-024-NG0-AN
Indramat TBM 1.2-040-W1
Indramat Memory Card DIAX04 HSM01.1
Indramat Power Line Filter NFD-02.2-480-055
Indramat Karte DEA 28.1 Umrichter Frequenzumrichter
Indramat KDS 1.1-150-300 W1-220 Spindelregler
Indramat TBM 1.1-20-W1 Servo Bleeder
Indramat TBM 1.2-40-W Servo Bleeder
Indramat TBM 1.20-40-W1/220V Servo Bleeder
Indramat TCM 1.1-08-W0 Servo Kondensator
Indramat TDM 1.2-030-300-W0 Servo Controller
Indramat TDM 1.2-050-300 W1 Servo Controller
Indramat TDM 1.2-100-300 W1 Servo Controller
Indramat TDM 1.2-100-300-W1-2 Servo Controller
Indramat TDM 2.1-030-300 W0 Servo Controller
Indramat TDM 3.2-020-300 W0 Servo Controller
Indramat TDM 3.2-030-300 W1 Servo Controller
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Indramat TVM 2.2-050-220/300-W1-220/380
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Indramat TVD1.2-08-03 AC Servo Power Supply Top
Indramat MOD21 1X0002-507 TDM7..- inkl. MwSt./Garantie
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Indramat NAM 1.2-08 AC Servo Line Former TOP
Indramat NAM 1.3-15 Netzanschlussmodul NEU inkl. MwSt.
Indramat NAM 1.2-08 Netzanschlussmodul NEU inkl. MwSt.
INDRAMAT 2AD160C-B35OA1-BS03-B2N1
Indramat Bleeder Modul für DKC BZM BZM01.3-01-07
Indramat Bleeder Modul für DKC BZM BZM01.1-01-07
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Indramat Antriebsregelger?t DDS 02.1-W100-D
Indramat Antriebsregler DDS 02.1-W050-D
Indramat RAC 3.6-150-460-L00-Z1-2 - Umrichter
INDRAMAT Permanent Magnet Motor MDD 093C-N-030-N2L-110G
INDRAMAT Permanent Magnet Motor MDD 093C-N-030-N2M-110G
INDRAMAT Permanent ServoMotor MDD 093C-N-030-N2L-110PA0
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Indramat NAM 1.2-08 AC Servo Line Former TOP
Indramat DDS03.1-W030-DA02-00 D AC Servo Controller
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Indramat BZM Bleeder NEU OVP inkl. MwSt & Garantie
Indramat BZM Bleeder 01.1-01-07 inkl. MwSt & Garantie
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Indramat SEK 1.4-26/1 Selector Regelverst?rker
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KDV 2.3-100-220/300-000 INDRAMAT, 1 month warranty
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Indramat DDC DDC01.2-N200A-DL01-01-FW Digital AC Servo
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Indramat DDC01.2-N200A-DL05-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DA01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DA01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL05-01-FW DDC A.C Controller
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Heidenhain Indramat Drehgeber RON 275.0009-18000 W3
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