|
氣保護堆焊藥芯焊絲簡介：
|
|
產(chǎn)品牌號 Type
|
C
|
Mn
|
Si
|
Cr
|
W
|
Ni
|
其它
BAL
|
硬度
HRC
|
|
Q122
|
0.5
|
≤2.0
|
≤2.0
|
5.0
|
11.0
|
|
≤3.0
|
58-61
|
|
Q172
|
0.3
|
≤2.0
|
≤1.5
|
2.4
|
|
|
≤3.0
|
45-53
|
|
Q212
|
0.4
|
≤2.0
|
≤1.5
|
4.5
|
|
|
≤2.0
|
50-60
|
|
Q337
|
0.4
|
≤1.5
|
≤1.5
|
4.5
|
10.0
|
|
≤3.0
|
55-61
|
|
Q423
|
0.1
|
≤2.0
|
≤1.5
|
13.5
|
|
1.5
|
≤2.0
|
40-50
|
|
Q439
|
0.1
|
≤2.0
|
≤1.5
|
14.0
|
|
4.0
|
≤2.0
|
38-48
|
|
Q451
|
3.0
|
≤2.0
|
≤1.5
|
27.0
|
|
2.5
|
≤2.0
|
40-50
|
|
Q537
|
0.4
|
≤2.0
|
≤2.0
|
14.0
|
|
|
≤4.0
|
48-55
|
|
Q582
|
0.5
|
≤2.0
|
≤2.0
|
6.0
|
|
|
≤4.0
|
55-62
|
|
Q585
|
0.5
|
≤2.0
|
≤4.0
|
9.5
|
|
|
≤3.0
|
55-61
|
|
Q605
|
4.0
|
≤1.5
|
≤1.5
|
25.0
|
|
|
≤2.0
|
55-61
|
|
Q621
|
4.0
|
≤1.5
|
≤1.5
|
18.5
|
|
|
≤2.0
|
55-68
|
|
Q666
|
4.0
|
≤2.0
|
≤3.0
|
28.5
|
|
|
≤3.0
|
57-65
|
|
Q707
|
3.0
|
≤2.0
|
≤3.0
|
|
39.0
|
|
≤3.0
|
60-68
|
|
|
|
|
2，埋弧堆焊藥芯焊絲簡介：
|
|
產(chǎn)品牌號 Type
|
C
|
Mn
|
Si
|
Cr
|
W
|
Ni
|
其它
BAL
|
硬度
HRC
|
|
M001
|
0.2
|
≤1.5
|
≤2.0
|
16.5
|
|
|
≤3.0
|
|
|
M414
|
0.1
|
≤2.0
|
≤1.5
|
13.0
|
|
4.0
|
≤2.0
|
42-50
|
|
M414N
|
0.1
|
≤2.0
|
≤1.5
|
13.0
|
|
4.0
|
≤2.0
|
42-50
|
|
M430
|
0.1
|
≤2.0
|
≤1.5
|
18.0
|
|
|
≤2.0
|
|
|
M462
|
0.3
|
≤2.0
|
≤2.0
|
6.0
|
|
|
≤4.0
|
44-51
|
|
M491
|
0.3
|
≤1.5
|
≤2.0
|
9.0
|
|
|
≤2.0
|
46-53
|
|
M504
|
0.4
|
≤2.0
|
≤2.0
|
16.0
|
|
|
≤3.0
|
47-55
|
|
M509
|
0.3
|
≤2.0
|
≤2.0
|
13.0
|
|
|
≤2.0
|
47-52
|
|
M535
|
0.3
|
≤2.0
|
≤2.0
|
11.0
|
|
|
≤5.0
|
50-56
|
|
M551
|
0.4
|
≤2.0
|
≤2.0
|
3.5
|
7.0
|
|
≤3.0
|
53-59
|
|
M552
|
0.4
|
≤2.0
|
≤2.0
|
9.0
|
|
|
≤3.0
|
54-60
|
|
|
3，自保護堆焊藥芯焊絲簡介：
|
|
產(chǎn)品
型號
Type
|
C
|
Mn
|
Si
|
Cr
|
W
|
Ni
|
其它
BAL
|
硬度
HRC
|
|
Z410
|
0.2
|
≤2.0
|
≤2.0
|
13.0
|
|
|
≤2.0
|
38-48
|
|
Z409
|
0.1
|
≤2.0
|
≤1.5
|
13.0
|
|
0.8
|
≤2.0
|
45-52
|
|
Z411
|
0.12
|
≤2.0
|
≤1.5
|
13.0
|
|
2.0
|
≤2.0
|
42-52
|
|
Z414N
|
0.1
|
≤2.0
|
≤1.5
|
13.0
|
|
4.0
|
≤2.0
|
45-52
|
|
Z430
|
0.1
|
≤1.5
|
≤1.5
|
16.5
|
|
|
≤2.0
|
|
|
Z570
|
4.0
|
≤2.0
|
≤2.0
|
21.0
|
|
|
≤2.0
|
55-61
|
|
Z590
|
4.0
|
≤2.0
|
≤2.0
|
24.0
|
|
|
≤2.0
|
55-63
|
|
Z601
|
4.0
|
≤2.0
|
≤2.0
|
26.5
|
|
|
≤2.0
|
55-63
|
|
Z603
|
4.0
|
≤1.5
|
≤1.5
|
29.0
|
|
|
≤2.0
|
55-62
|
|
Z606
|
4.0
|
≤1.5
|
≤3.0
|
26.0
|
|
|
≤2.0
|
58-61
|
|
Z632
|
4.0
|
≤1.5
|
≤1.5
|
25.0
|
2.4
|
Mo：4.0
Nb：6.5
|
≤2.0
|
58-65
|
|
Z641
|
4.0
|
≤2.0
|
≤3.0
|
26.5
|
|
|
≤2.0
|
59-64
|
|
Z642
|
4.0
|
≤1.5
|
≤1.5
|
29.0
|
|
|
≤2.0
|
59-63
|
|
Z643
|
4.0
|
≤1.5
|
≤2.0
|
21.0
|
|
|
≤2.0
|
60-66
|
|
Z650
|
4.0
|
≤2.0
|
≤2.0
|
26.0
|
|
|
≤2.0
|
62-68
|
|
|
4，鋼鐵冶金行業(yè) 耐磨堆焊焊絲選型參考(1)
|
|
工件
名稱
Component
|
推薦
焊絲
Model
|
直徑(mm)
Diameter
|
硬度
HRC
|
機械加工性
Machinability
|
焊接
方法
Process
|
運用
磨損類型
Wear-Type
|
耐沖擊性
Impact-Adaptability
|
|
連鑄輥
Continu-
ous-
Casting-roller
|
M430
|
2.4-3.2
|
|
優(yōu)秀
Excellent
|
埋弧
S
|
金屬間磨損
Metal-
to-
-Metal
-wear
|
很好
Heavy
|
|
M414
|
2.4-3.2
|
42-50
|
|
M414N
|
2.4-3.2
|
42-50
|
|
Z430
|
2.4-3.2
|
|
自保護
O
|
|
Z414N
|
2.4-3.2
|
45-52
|
|
Z409
|
2.4-3.2
|
45-52
|
|
Z411
|
2.0-3.2
|
45-52
|
|
Q439
|
1.6
|
40-50
|
氣保護
G
|
|
拉矯輥
Pulling-straight-ening-
roller
|
Q423
|
1.2-1.6
|
38-45
|
|
Z409
|
2.4-3.2
|
45-52
|
自保護
O
|
|
Z411
|
2.0-3.2
|
42-52
|
|
Z414N
|
2.4-3.2
|
45-52
|
|
夾送輥Pinch
-roller
|
M535
|
2.4-4.0
|
50-56
|
好
Good
|
埋弧/
自保護
S
|
|
M552
|
2.4-4.0
|
54-60
|
|
助卷輥
Coiler-assista
-nt roll
|
M535
|
2.4-4.0
|
50-56
|
|
M552
|
2.4-4.0
|
54-60
|
|
風(fēng)機
葉片
Fan-blade
|
Q337
|
1.2-1.6
|
55-61
|
僅可磨削
Unmachinable
-Except by-grinding
|
氣保護
G
|
沖刷磨損
Erosion-wear
|
中小沖擊
Moderate
|
|
Q605
|
1.2-1.6
|
55-61
|
氣/
自保護
G/ O
|
|
|
5，鋼鐵冶金行業(yè) 耐磨堆焊焊絲選型參考（2）
|
|
工件名稱
Component
|
推薦
焊絲
Model
|
直徑(mm)
Diameter
|
硬度
HRC
|
機械加工性
Machinability
|
焊接
方法
Process
|
適用
磨損類型
Wear Type
|
耐沖
擊性
Impact
|
|
布料溜槽
Distribution-chute
|
Z641
|
2.4-3.2
|
59-64
|
僅可磨削
Unmachinable
Except by
grinding
|
氣/
自保護
G/ O
|
磨料磨損
Abrasion
wear
|
中小
沖擊
Moderate
|
|
Z632
|
2.4-3.2
|
58-65
|
|
Z642
|
1.6-3.2
|
59-63
|
|
Z643
|
1.6-3.2
|
62-66
|
|
燒結(jié)機
篦板，
單齒輥Sintering-grate-and-Single-tooth-crusher
|
Q605
|
1.2-1.6
|
55-61
|
|
Z642
|
1.6-3.2
|
59-63
|
|
Z643
|
1.6-3.2
|
62-66
|
|
Z641
|
2.4-3.2
|
59-64
|
|
冷軋支
承輥
Cold-rolling-backup-roll
|
M001
|
2.4-4.0
|
|
好
Excellent
|
自保護
/埋弧
O/S
|
金屬間
磨損
Metal-to-Metal
wear
|
很好
Heavy Impact
|
|
M491
|
2.4-4.0
|
46-53
|
|
M462
|
2.4-4.0
|
44-51
|
|
熱軋開
坯輥
Hot-rolling-cogging-roll
|
M504
|
2.4-4.0
|
47-55
|
好
Excellent
|
|
M551
M552
|
2.4-4.0
|
53-59
|
一般
Good
|
|
|
|
|
以下是（耐磨板）
|
|
雙金屬復(fù)合耐磨板：
|
|
型號
Type
|
等級
Grade
|
含Cr量（%）
Chromium
|
母材厚度（mm）
Thickness of
Base Metal
|
合金層厚度（mm）
Thickness of
Alloy Layer
|
硬度（HRC）Hardness
|
|
LWP
235
|
A
|
8-13
|
3-20
|
3-20
|
52-58
|
|
B
|
15-20
|
55-60
|
|
C
|
20-25
|
5-20
|
5-20
|
56-62
|
|
D
|
25-30
|
58-62
|
|
E
|
30-35
|
60-65
|
|
LWP
150
|
A
|
8-13
|
3-20
|
3-20
|
52-58
|
|
B
|
15-20
|
55-60
|
|
C
|
20-25
|
5-20
|
5-20
|
56-62
|
|
D
|
25-30
|
58-62
|
|
E
|
30-35
|
60-65
|
|
LWP
180
|
C
|
20-25
|
5-20
|
5-20
|
56-62
|
|
D
|
25-30
|
58-62
|
|
E
|
30-35
|
60-65
|
|
|
耐磨板堆焊專機：
|
|
編號
NO.
|
特征
Features
|
評價
Comment
|
說明
|
|
1
|
自動化
Automation
|
高
High
|
1）一鍵式啟停，極大地簡化了設(shè)備的操作工序；
2）普通技工通過2天的培訓(xùn)后，可以獨立操作。
|
|
2
|
焊絲輸送
Wire feeding
|
順暢
Smooth
|
桶裝焊絲位于橫梁上方，確保焊絲輸送的平滑、順暢。如果焊絲質(zhì)量合格，不會發(fā)生任何斷絲，從而減少了設(shè)備停機時間。
|
|
3
|
水冷效果
Water-cooling-effect
|
良好
Excellent
|
1）堆焊后平板變形很小，僅需三輥卷板機即可矯平；
2）保證可焊接3（母材）+3（耐磨層）耐磨板。
|
|
4
|
問題停止
與斷點續(xù)焊
Failure-stop-and-breakpoint-resuming-welding
|
靈活
Flexible
|
當一桶焊絲用完或因送絲不暢而中斷焊接時，操作工可以選擇：
1）同時停止四把焊槍，待問題解決后按斷點位置續(xù)焊；
2）僅停止失效焊槍，讓其余正常的焊槍繼續(xù)工作直至完成該焊道，然后停機檢查并解決問題，再斷點續(xù)焊。（四把槍同時停止運動的位置即為斷點）。
|
|
5
|
水冷焊槍
Water-cooling-welding-gun
|
優(yōu)化
Optimized
|
大幅提高了焊槍的導(dǎo)電嘴的壽命。與普通水冷焊槍在同種條件下相比，提升3倍壽命
|
|
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