海山電爐的中頻爐節(jié)電措施
Economical Characteristics of Medium Frequency Furnace
●中頻爐加熱速度快、生產效率高、氧化脫炭少、節(jié)省材料與成本、延長模具壽命
High heating speed, high production efficiency, less oxidation decarbonization, saving material and cost, prolonging die life
由于中頻感應加熱的原理為電磁感應，其熱量在工件內自身產生，普通工人用中頻電爐上班后十分鐘即可進行鍛造任務的連續(xù)工作，不需燒爐專業(yè)工人提前進行燒爐和封爐工作。由于該加熱方式升溫速度快，所以氧化極少，中頻加熱鍛件的氧化燒 損僅為0.5%，煤氣爐加熱的氧化燒損為2%，燃煤爐達到3%，中頻加熱工藝節(jié)材，每噸鍛件和燒煤爐相比至少節(jié)約鋼材原材料20-50千克。其材料利用率可達95%。由于該加熱方式加熱均勻，芯表溫差極小，所以在鍛造方面還大大的增加了鍛模的壽命，鍛件表面的粗糙度也小于50um工藝節(jié)能，中頻加熱比重油加熱節(jié)能31.5%～ 54.3%，比煤氣加熱節(jié)能5%～40%。加熱質量好，可降低廢品率1.5%，提高生產 率10%～30%，延長模具壽命10%～15%。
Because the principle of medium frequency induction heating is electromagnetic induction, its heat is generated in the workpiece itself. Ordinary workers can carry out continuous work of forging task in 10 minutes after working with medium frequency induction furnace. No professional workers need to burn and seal the furnace in advance. Because of the fast heating speed, the oxidation loss of forgings heated by medium frequency is only 0.5%, that of gas furnace is 2%, that of coal-fired furnace is 3%, and that of medium frequency heating process is material-saving. Compared with coal-fired furnace, www.yesanpo.org.cnwww.hupomoju.net.cnwww.pudutongdiao.comwww.jianchajingg.cn www.huafenchimoju.net.cnwww.gangsi.org.cnforgings heated by medium frequency can save at least 20-50 kg of steel raw materials per ton. Its material utilization rate can reach 95%. Because the heating method is uniform and the temperature difference between core and surface is very small, the life of forging die is greatly increased in forging. The roughness of forging surface is also less than 50um, and the heating energy of medium frequency heating specific gravity oil is 31.5%-54.3% and 5%-40% than that of gas heating. With good heating quality, the scrap rate can be reduced by 1.5%, the productivity can be increased by 10%-30%, and the service life of the die can be prolonged by 10%-15%.
中頻爐的環(huán)保特點
Environmental protection characteristics
●中頻爐的工作環(huán)境優(yōu)越、提高工人勞動環(huán)境和公司形象、無污染、低耗能
Superior working environment, improving workers'working environment and company image, pollution-free and low energy consumption
感應加熱爐與煤爐相比，，工人不會再受炎炎烈日下煤爐的烘烤與煙熏，更可達到環(huán)保部門的各項指標要求，同時樹立公司外在形象與鍛造業(yè)未來的發(fā)展趨勢。感應加熱是電加熱爐中最節(jié)能的加熱方式由室溫加熱到1100℃的噸鍛件耗電量小于360度。
Compared with coal stoves, induction heating furnace will not be baked and smoked by coal stoves in the scorching sun. It can meet the requirements of various indicators of environmental protection departments, and establish the company's external image and future development trend of forging industry. Induction heating is the most energy-saving heating method in electric heating furnace. The power consumption of forgings from room temperature to 1100 C is less than 360 degrees.
●中頻爐加熱均勻，芯表溫差極小，溫控精度高
Homogeneous heating, minimal temperature difference between core and surface, high precision of temperature control
中頻爐感應加熱其熱量在工件內自身產生所以加熱均勻，芯表溫差極小。應用溫控系統(tǒng)可實現(xiàn)對溫度的精確控制提高產品質量和合格率。
    ?陜西海山機電有限公司中頻爐專業(yè)生產：中頻加熱爐、中頻熔煉爐、一拖二串聯(lián)諧振中頻爐、感應透熱爐、感應加熱設備、鋼球鍛造線、鋼球自動生產線、鋼球旋切生產線、鋼球加熱生產設備、中頻感應加熱爐、感應加熱電源、鍛造加熱爐、調質設備、中頻感應加熱、熱處理調質生產線等熱處理設備系列，我們以先進的技術，高質量的品質，優(yōu)良的服務，竭誠為國內外廣大用戶服務。

  海山機電中頻爐設備具廣泛應用于鑄造行業(yè)、鍛造行業(yè)、鋼球軋制、連鑄方坯提溫、熱處理行業(yè)、石油機械行業(yè)、礦山煤礦機械行業(yè)、鋼管、不透鋼行業(yè)、機械、熱裝配加工行業(yè)、冶金行業(yè)、汽車和汽車零部件、工程機械等行業(yè)產品